Commissioning

We offer a turnkey commissioning process from manufacturing and logistics to on-site erection. Through the seamless integration of engineering, research, and quality assurance, we deliver outcomes aligned with your project goals.

Design and Engineering

Our design and engineering stage follows a meticulous, performance-driven approach that ensures each structure is thoughtfully engineered to deliver long-term results.

Design Approach and Standards

Our design process follows a stiffness matrix approach, while adhering to industry standards such as AISC and IS 800.

Design Cycle

The design cycle begins with defining sizes, brace locations, and load conditions. At each cycle, moment, shear, and axial forces are computed while ensuring they remain within allowable stress limits.

Optimised Results

With continuous refinement, the design achieves ideal web depths, splice location, and brace configurations.

Frame Loading

The design program accommodates various loading conditions such as dead loads, live loads, collateral loads, wind loads, crane loads, non-crane loads, seismic loads, and temperature loads.

Design Criteria

Our designs follow established criteria for deflections, framing systems, and stability that are in line with industry standards like MBMA, AISC, and best engineering practices to ensure strength, durability, and safety.

Design Software

We utilise advanced softwares like AutoCAD, Tekla, Pro E, and SolidWorks.

We adhere to key design codes

Shipping and Erection

Logistics

Our dedicated logistics and shipping team ensures the timely and efficient delivery of project materials using top-tier resources.

Erection and Installation

With strategic planning and strict safety measures, we deliver projects on time and within budget, giving clients the assurance of our expertise, capabilities, and services.

Main Frame Erection – Erection starts with braced bays for essential support during the process. Proper erection bracing is crucial to prevent collapse.
Installation of Girts and Purlins – Girts and purlins are bolted directly to the frame or attached via pre-welded bearings clips. Purlins are raised in bundles near the eaves for easier placement. Purlin bracing is installed promptly and always before roofing.
Placement of Insulation – Insulation is installed after secondary framing but before cladding. For fibre-glass insulation under through-fastened roofing, the roofing is fixed directly to the purlins. The insulation extends past the frame edge, with 150 mm of fiberglass removed, and the facing folded back to prevent moisture buildup. Proper safety measures are followed to protect the workers during this stage.
Installation of roof and wall panels – Starting with roof panels enhances interior work efficiency and structural stability. Roof paneling often begins at an endwall, working against the wind to reduce the risk of wind-blown water intrusion in the panel side-laps. For safety, we use walk boards on fastened panels. Wall panels follow a similar process.

Quality

At Velar Structures, quality is not just a checkpoint – it’s an ongoing commitment that ensures each product meets performance expectations.

Planning and Sourcing

We prioritise quality from the start by sourcing materials only from trusted suppliers and producing products with skilled manpower and advanced machinery.
Adherence to Standards

Our experienced team ensures strict adherence to safety and quality standards throughout the process. From secure product loading during dispatch to the safe and efficient erection of structures, regardless of size or complexity, we deliver on time and within budget.
Quality Control

We conduct rigorous inspections at every stage. Welding precision, dimensional accuracy, and surface coatings are meticulously examined, documented, and retained for future reference.
Research and Development

To drive continuous improvement, we invest in research and development to ensure our products meet industry standards and customer needs.